WORKING PRINCIPLE
In an agitated flotation cell, the fluid flow patterns play a crucial role in the efficiency and effectiveness of the flotation process. The flow patterns determine how well the slurry (a mixture of finely ground ore and water) is mixed, how effectively air is dispersed, and how the valuable minerals are separated from the gangue (waste) materials. Understanding the fluid flow patterns is essential for optimizing the flotation process.
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MAIN DESIGN FEATURES
A flotation cell agitator is a critical component in the mineral processing industry, specifically in the flotation process, which is widely used to separate and recover valuable minerals from ores.
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PROCESS
An agitated air flotation cell is used in mineral processing to separate valuable minerals from gangue (waste) materials. This technique is particularly useful for extracting metals such as gold, zinc, nickel, and copper. Flotation is a physicochemical process that involves the attachment of particles to bubbles, which then rise to the surface of a pulp (a mixture of ground ore and water).
INDUSTRY
Flotation technology is widely used across various industries for separating different materials based on their surface properties. Here are some key application fields:
1. Mineral Processing
- Ore Beneficiation: Flotation is extensively used in the mining industry to separate valuable minerals from gangue (waste material). It is particularly effective for sulfide ores (e.g., copper, lead, zinc, and nickel) and non-sulfide ores (e.g., phosphate, potash, and fluorite).
- Coal Cleaning: Flotation helps remove impurities like ash and sulfur from coal, improving its quality and combustion efficiency.
2. Wastewater Treatment
- Industrial Effluents: Flotation is used to remove suspended solids, oils, greases, and other contaminants from industrial wastewater.
- Municipal Wastewater: Dissolved air flotation (DAF) is commonly used in municipal wastewater treatment plants to separate sludge and other particulates.
3. Recycling and Waste Management
- Paper Recycling: Flotation is used to separate ink and other contaminants from paper fibers during the recycling process.
- Plastic Recycling: It helps separate different types of plastics based on their surface properties.
- Metal Recovery: Flotation is used to recover metals from electronic waste and other secondary sources.
APPLICATION FIELDS
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ENGLISH
ENGLISH
SK800B SIDE ENTRY AGITATORS
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A Side Entry Mixer finds its application in fluid displacement which is fundamental to process result of its application like off-bottom suspension to avoid sludge deposition.
SK400 OPEN TANK AGITATOR
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SUNKAIER SK400 general purpose agitator is designed for use across various industries, including environmental, metallurgical, and mining applications.
SK600 BOTTOM ENTRY AGITATOR
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Bottom entry agitators generally used for large scale equipment, such as polymerization tank, PVC reactor, saccharifying tank, gelatinization reactor etc.
MAG 100 -MAGNETIC MIXER
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MAG 100 side entry mixer is specially designed new product to upgrade SK100 side entry mixer from SUNKAIER used in the edible oil industry for leakage free.
RINGMIX-RING LAYER MIXER
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The ring layer mixer agitator system delivers high peripheral speeds of up to 50 m/sec. The resulting centrifugal force brings the product outwards into a ring layer on the vessel side wall.
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MAGNETIC DRIVE MIXER
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Top entry mag drive agitators available with torque up to 20,000 Nm. Suitable for very high pressure or high & low temperatures. Particularly suitable for dangerous applications.
SK800A SIDE ENTRY MIXER
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SK800A side entry mixer is a general purpose side entry mixer which can be used in the wide range of industries. It is used to do the mixing, suspension, and uniform mixing.
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SK800C PULP SIDE ENTRY MIXER
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SK800C side entry mixer is specially design for the application the pulp mill plant for the reason that SK800C has a robustic design to endure heavy duty operation.
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SK100- EDIBLE OILSTORAGE TANK MIXER
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SK100 side entry mixer is designed for light duty operation for the edible oil storage tank. The mixer is to mix in an gentle grade to better the edible storage.
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CLARIFIER OR THICKENER
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Thickeners and clarifiers are both used to separate solids and liquid, Thickeners focus on the settled solids, and clarifiers focus on the clear overflow liquor.
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SK500 REACTOR AGITATOR
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SK500 model agitator is mainly for closed tank operation under pressure or vacuum. It features the good quality and easy for mechnical seal maintenance.