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HERMETIC MAGNETIC REACTOR

SUNKAIER has developed a very unique state of the art hermetic construction of magnetic drive reactors, which are used in fine chemical, biochemical, pharmaceutical and food & fermentation technologies.

INTRODUCTION

The Sunkaier Magnetic Drive Reactor is an advanced chemical reactor designed for leak-free, safe, and efficient mixing and reaction processes. It utilizes a magnetic drive coupling to transmit torque to the agitator without the need for a mechanical seal, eliminating the risk of leakage and contamination. This makes it ideal for handling hazardous, toxic, or sensitive materials in industries such as pharmaceuticals, chemicals, and specialty chemicals. Below is an overview of its features, working principle, and applications.

HERMETIC MAGNETIC REACTOR
industrial chemical reactors

MAIN DESIGN FEATURES


  • Magnetic Drive Coupling:  

The reactor uses a magnetic drive system to transfer torque from the motor to the agitator without direct mechanical contact. This eliminates the need for a mechanical seal, ensuring zero leakage and reducing maintenance costs.

  • Leak-Free Design: 

The absence of a mechanical seal makes the reactor ideal for handling hazardous, corrosive, or toxic materials. It is also suitable for processes requiring high vacuum or high pressure.

  • High-Temperature and High-Pressure Capabilities: 

The reactor can operate under extreme conditions, including high temperatures and pressures, making it suitable for demanding chemical processes.

  • Versatile Agitator Options: 

Supports various agitator types (e.g., anchor, paddle, or turbine) to suit different mixing requirements. 

ADVANGTAGES
ADVANGTAGES


  • Leak-Free Operation: Ideal for handling hazardous or sensitive materials.

  • Low Maintenance: No mechanical seals to wear out or replace.

  • High Safety: Reduces the risk of leaks, spills, and contamination.

  • Versatility: Suitable for a wide range of chemical processes and industries.

  • Corrosion Resistance: Compatible with aggressive chemicals.

  • Scalability: Available in various sizes for lab-scale to industrial-scale applications.

APPLICATIONS
  • Pharmaceutical Industry: Synthesis of active pharmaceutical ingredients (APIs). Handling of sensitive or toxic compounds in a leak-free environment.

  • Chemical Industry:  Polymerization reactions. Hydrogenation, oxidation, and other high-pressure reactions. Handling of corrosive or hazardous chemicals.

  • Specialty Chemicals: Production of fine chemicals, dyes, and pigments. Synthesis of high-purity materials.

  • Petrochemical Industry: Catalytic reactions and refining processes.

  • Food and Beverage Industry:  Processing of high-value ingredients requiring contamination-free environments.

  • Research and Development: Laboratory-scale reactions for process development and optimization.

types of chemical reactors

MODELS AND TECHNICAL SPECIFICATIONS

Model

Working Volume(L)

Max Working Volume(L)

Power (KW)

Speed(RPM)

Working Temparature e(C)

Cylinder Design Pressure (MPa)

Jacket Design Pressure (MPa)

50

50

35

1.1





100

100

70

1.5





200

200

140

3





350

350

230

4





500

500

350

4





750

750

450

5.5





1000

1000

700

7.5





1500

1500

1100

11





2000

2000

1400

15

40 ~ 140




3000

3000

2100

18.5






APPLICATION FIELDS

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