WORKING PRINCIPLE
1. Dual Helical-Conical Blades:
- The mixer features two intermeshing helical-conical blades that rotate within a jacketed conical vessel.
- The blades rotate around their own axis while simultaneously orbiting the central axis of the mixer, creating a planetary motion.
- This dual motion ensures that the material is continuously folded, stretched, and kneaded, promoting homogeneous mixing.
2. Low-Speed, Medium-Shear Mixing:
- The mixer operates at low speeds, making it ideal for high-viscosity materials that require gentle yet thorough mixing.
- The medium-shear action helps break down agglomerates and ensures uniform distribution of components without damaging sensitive materials.
.png)
MAIN DESIGN FEATURES
Full Vacuum, Pressure, and Temperature Control: The reactor provides comprehensive control over process conditions, ensuring optimal results for demanding chemical reactions.
Variable Blade Speed: Adjustable mixing speeds allow for tailored processing, accommodating a wide range of viscosities and reaction requirements.
Versatile Applications: Ideal for polymerization, condensation reactions, and other complex processes in industries such as pharmaceuticals, plastics, polymers, and chemicals.
Scalable Batch Sizes: Available in various models to accommodate batch sizes ranging from 5 to 200 litres, offering flexibility for both small-scale and industrial applications.
ASME Certified: The reactor bodies are ASME certified, ensuring compliance with rigorous safety and quality standards.
.png)
BENEFITS
Efficient Mixing: The dual helical-conical blades ensure uniform mixing, even for highly viscous materials.
Process Control: Full control over vacuum, pressure, temperature, and blade speed allows for precise optimization of reaction conditions.
Safety and Reliability: ASME certification ensures the reactor meets high safety standards, making it a dependable choice for industrial applications.
The CKD reactor is a robust and versatile solution for industries requiring advanced mixing and reaction capabilities, particularly for high-viscosity materials. Its combination of innovative design, precise control, and scalability makes it an essential tool for modern industrial processes.
APPLICATIONS
1. Pharmaceutical Industry
- Drug Formulation: Ideal for mixing and homogenizing high-viscosity pharmaceutical formulations, such as ointments, creams, gels, and pastes.
- Active Pharmaceutical Ingredient (API) Production: Ensures uniform dispersion of APIs in excipients.
- Devolatilization: Removes solvents and volatile impurities under vacuum, ensuring high-purity final products.
2. Polymer and Plastic Industry
- Polymerization: Efficiently handles polymerization reactions, including bulk, solution, and condensation polymerization.
- Compounding: Mixes polymers with additives, fillers, and reinforcements to create composite materials.
- Masterbatch Production: Ensures uniform dispersion of pigments and additives in polymer matrices.
- Thermoset Processing: Mixes and processes thermosetting resins, such as epoxies and polyurethanes.
3. Chemical Industry
- Condensation Reactions: Ideal for reactions that release by-products, which can be removed under vacuum.
- Adhesives and Sealants: Homogeneously blends high-viscosity adhesives, sealants, and coatings.
- Resin Production: Mixes and processes synthetic resins, such as phenolic, polyester, and acrylic resins.
- Catalyst Preparation: Ensures uniform dispersion of catalysts in chemical reactions.
APPLICATION FIELDS
DOWNLOADS
DOWNLOADS
ENGLISH
ENGLISH
.png)
OPTI AGITATED AUTCLAVE
Add paragraph text. Click “Edit Text” to update the font, size and more. To change and reuse text themes, go to Site Styles.
SUNKAIER designs and manufactures custom made agitated reactors and autoclaves, tailored to every even very specific demand coming from fine chemical, pharmaceutical and food processing industry.
.png)
PLUG FLOW REACTOR
Add paragraph text. Click “Edit Text” to update the font, size and more. To change and reuse text themes, go to Site Styles.
In a Plug Flow Reactor, the monomers, solvents, and catalysts are continuously fed into the reactor at one end and exit from the other end once it has reached the desired conversion and molecular weight.
.png)
HORIZANTAL AGITATED REACTOR
Add paragraph text. Click “Edit Text” to update the font, size and more. To change and reuse text themes, go to Site Styles.
SUNKAIER offer tailor-made, agitated horizantal autoclaves for the processes of polymerization, reacting, high pressure hrogenation. It can be configured to specific operation temperature and pressures as per the process required.
.png)
HERMETIC MAGNETIC REACTOR
Add paragraph text. Click “Edit Text” to update the font, size and more. To change and reuse text themes, go to Site Styles.
SUNKAIER has developed a very unique state of the art hermetic construction of magnetic drive reactors, which are used in fine chemical, biochemical, pharmaceutical and food & fermentation technologies.