WORKING PRINCIPLE
The DISC dyer is built around a rotor consisting of a central shaft fitted with multiple steam-heated discs. These apply indirect heat over a very large area, in a compact design that quickly and effectively removes the evaporated water vapor. This means as much heat as possible gets transferred to the material in the dryer.
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MAIN DESIGN FEATURES
Compact design: SUNKAIER'S DISCDRY employs compact design, which allows the dryer to be installed even on a small footprint or to be integrated into existing plants.
Proven and durable technology:The many years of successful use of disc dryers in combination with sewage sludge incineration plants demonstrate the robust technology of the process.
High specific water evaporation capacity:By heating the rotor discs and optionally the jacket, a high volume-specific water evaporation can be achieved.
Maintenance-friendly dryer: Minimal effort for operating personnel thanks to automatic grease lubrication and low-maintenance direct drive.
Extended service life: By using a special welded construction for the discs, the minimum permissible residual wall thickness can be reduced. The service life of the rotor is thus extended to a maximum.
Control concept adapted to mono-incineration plants: In the event of fluctuating sludge quality, the DR measured online can be included in the control.
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TECHNICAL SPECIFICATION
Water evaporation per dryer: 2 to 6 t/h
Dewatered sludge throughput per dryer: 6 to 12 t/h
Throughput capacity per dryer: 1.5 to 6 t/h
Heating medium: Saturated steam: up to 10 bars
Exchanger areas: 10~560 m2
APPLICATIONS
Fish meal
Bone mea
Poultry meal
Hydrolyzed feather meal
Spent grain
Sludge
Animal by-products (meat and bone)
Fish by-product
Feathers
Blood
Cattle
Pig
Poultry
DDGS (Dried Distillers Grains)
Biomass
APPLICATION FIELDS
DOWNLOADS
DOWNLOADS
ENGLISH
ENGLISH
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FORCED CIRCUL. EVAPORATOR
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The forced circulation evaporator uses a pump to circulate liquid through steam-jacketed tubes at high pressure created to prevent boiling.
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WFF EVAPORATOR
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A wiped film evaporator (WFE), is used ot separate and concentrate components from a liquid mixture using evaporation.
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TUBE CRYSTALLIZER
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Continuous scraped surface crystallizer is generally used in cooling crystallization and viscous cooling duties.
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TUBE BUNDLE DRYER
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Tube Bundle Dryer is an indirect steam heated dryer and is well known for its efficient and gentle treatment of products.
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STEAM TUBE DRYER
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Steam Tube Dryer (STD) is an indirect heat dryer using steam tubes heated by steam as heat source disposed inside the rotating shell.
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DTB CRYSTALLIZER
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DTB crystallizer is for the production of large-size crystalline materials such as ammonium sulfate, potassium chloride and diammonium phosphate.