SUNKAIER Rubber Solution Complete System is an integrated system designed for the processing of rubber materials,

1. Rubber Feed System: handling and feeding of raw rubber bale into the processing line. It may include mechanisms for weighing, metal decting.

2. Rubber Extruding Chopper Machine: This screw etruding rubber bales to die  and cut by rotary knives and the bubber is converted to cums or 1.5 ~ 2.5 cm particles for further processing

3. Rubber Disperser Machine: This machine is used to disperse the rubber in the solvent.

4. Conveying: "The conveying system transports these compounds between different machines

5. Solvent Feed and Control: This part of the system handles the addition and control of solvents during the rubber processing. Solvents can be used to dissolve rubber or other ingredients, making them easier to mix and process.

A complete system like this would typically also include control systems that manage the operation of each component, ensuring consistent quality and efficiency throughout the production process. These control systems might include sensors, actuators, and programmable logic controllers (PLCs).

SUNKAIER Rubber Chopper converts bales of synthetic and natural rubber to small particles through a combination of low speed and high torque pelletizer. The low-speed, high-torque design minimizes heat input while providing the power needed to grind rubber bales to crumbs. The resulting particle size ranges between 0.5-1 inch (1.2-2.5 cm), which increase the solvent dissolution prior to blending and compounding.

Rubber Wet Grinder (Inline Mixer/Disintergrator/Rubber Dissolving/Colloid Mill/Grinding Pump/Homogenizer/Mill Pump) consists of rotor and stator. shear force and micro-cavitation that generated between rotor and stator are used in manufacturing to function as follows

• uniformly cutting or mixing solid particles      in a liquid phase to a micron or nano size (iquid+solid)

• homogenizing and emulsifying by mixing and dispersing      two dedia with different properties (liquid+liquid)

• mixing or dissolving steam or gas in liquid      (liquid+gas)

• mixing, dispersing, dissolving three      different media at the same time (Liquid+Solid+Gas)

Process Flow Diagram (PFD) to prepare a Rubber Solution, particularly in steps involved in transforming raw rubber into a usable solution for various applications such as coatings, adhesives, or other rubber-based products.

 1. Rubber Feeding:

   - Raw materials (natural or synthetic rubber) are introduced into the system.

2. Chopping:

   - Large pieces of rubber are chopped into smaller, more manageable chunks.

3. Dispersion:

   - The chopped rubber is then dispersed into a solvent to create a solution.

4. Buffering:

   - After dispersion, the rubber solution is stored temporarily in a buffer tank or reservoir.

   - Buffering also provides a steady supply of the rubber solution to downstream processes.

• > Toner dispersion

• > Pulp De-flaking

• > Dispersion of Bentonite

• > Inline Chemical Reaction

• > ABS Particle Size Control

• > EPDM / SBR Process

• > Emulsifying and Homogenization of Milk & Coffee

• > Cooking of starch

• > Emulsification of water and Silicon oil

• > Inline Chemical Reaction

• > Shampoo, Rinse, Detergent, Lotion, Cream

• > PVC, PVA, Polymerization